MachOne
The fastest inner diameter inspection system for heat exchangers and boilers
machone
Sound Wave Inspection Systems is proud to unveil the MachOne, the latest advancement in the field of fast tube inspections.
As the newest generation of our inspection systems, the MachOne is specifically engineered to provide ultrafast and reliable inner-diameter tube inspections.
Advanced proprietary algorithms enable swift scanning, achieving unprecedented inspection speeds of just 3 to 6 seconds per tube. This dramatically cuts down overall inspection durations.
The MachOne inspection system is ideal for fast-paced environments where time is critical.
Technology
Leveraging sound waves as a non-contact "virtual probe" for non-destructive inspection:
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Tailored acoustic pulses are directed through the tube's enclosed air space
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Defect-generated echoes are captured by advanced microphones.
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Innovative SWIS proprietary algorithms determine the position, nature, and dimensions of inner diameter defects.
Applicability:
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Extended Detection Range: Offers up to 40m leak and full blockage detection (80m from both sides) and up to 20m for partial blockage and wall loss2 (40m from both sides).
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Wide Range of Diameters: Accommodates inner diameters ranging from 7mm to 76mm (3 inches), offering broad application potential.
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All Tube Types Found in Heat Exchangers: Suitable for inspecting every tube type commonly found in heat exchangers, including all tube shapes (Straight, U-bend, fin-fan, twisted, spiral...). It is compatible with all materials such as ferromagnetic and non-ferromagnetic metals, as well as graphite and plastics.
Speed and Portability:
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Ultra-Fast Inspections: MachOne sets a new standard in speed with inspections ranging from just 3 to 6 seconds per tube, dramatically reducing overall inspection times.
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Dual Power Options: Operates both on battery and electricity, with up to 16 hours of battery life, ensuring uninterrupted operations.
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Real-Time Analysis Feature: Real-time analysis service, providing analysis concurrently with inspections for immediate results.
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Ease of Operation: Designed for single-operator use with minimal training, maximizing efficiency and reducing labor costs.
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Defect Detection:
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Exceptional Leak Detection: Capable of detecting leaks as small as 0,5mm in diameter, ensuring unparalleled accuracy in identifying potential issues.
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Outstanding Blockage Detection: Efficiently identifies blockages, starting from as little as 2% of the inner cross-section.
Long-lasting solution:
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Durable Accessories: Includes metal adapters and extensions for increased longevity, reducing the need for frequent replacements.
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Complete Package: Comes with all necessary accessories, including two batteries for extended use, and an option for an additional double-sized battery.
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No Consumable Probes Required: Eliminates the need for consumable probes, reducing ongoing costs.
Seamless Operation
MachOne has been meticulously engineered to refine the inspection process, offering a sophisticated user interface for reliable and efficient operations. It guides operators through every step, from initial setup to the final stages of the inspection, all seamlessly achieved without requiring any external PC support.
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Intuitive Map and Parameter Configuration
Effortless map generation using digital images or schematics . Simplified setup process requiring minimal parameters for ease of use.
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Efficient Data Collection and Transmission
The data collection process is fully software-assisted, enabling measurements to be captured with a simple button click while monitoring progress on a large 5” LCD screen. Conveniently upload data directly from the device via WIFI or utilize specialized PC software for seamless data transfer.
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Expedited and Professional Reporting
High-quality final reports are crafted by our team of expert analysts, delivered within a maximum of 24 hours.Each report is precisely designed to align with industry standard formats and requirements.
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Self-Analysis Capability
Starting in 2025, our clients will be able to perform their own analyses and generate high-quality reports using our software’s powerful algorithms. This enhancement will streamline the process, making it easier for clients to gain insights and produce detailed reports independently.
MachOne 360 View
Use a mouse, or a touchscreen to drag/swipe MachOne around and get a complete view of the device.
Technical Specifications
Dimension & Weight:
MachOne:
Length:
Width:
Height:
Weight w/o battery:
Pelican Case*:
Length:
Width:
Height:
Weight:
Power supply:
Operating Temperature:
Tube Characteristics:
Tube Diameter:
Tube Configuration:
Tube Material:
Tube Length:
Inspection Speed:
Detectable Defects:
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18,4cm (7,24") (max)
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14,0cm (5,52")
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28,3cm (11,14")
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1,5kg (3.31lb)
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55,8cm (20,39")
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35,5cm (11,2")
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22,8cm (7,21")
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9,3kg (20,5lb)
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Battery operated: 2x Li-Ion 50Wh
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Dual voltage system (110V/230V)
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-10° to +60° C (14° to 140° F)*
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7mm to 76mm inner diameter
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Compatible with all configurations, including straight, U-bends, finned, fin-fan, twisted, and spiral tubes
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Suitable for all materials, encompassing all metals (ferrous and non-ferrous) and non-metals (such as graphite, plastics, ceramics)
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Up to 40m in length (or 80m combined from both sides), with effectiveness dependent on defect type, size, and tube configuration
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3 - 6 seconds per tube
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Holes (Minimum hole diameter 0.5mm)
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Blockages (Minimum 2% of cross-section blockage)
* Fully equipped, with the device and all accessories
** Tubes must be cleaned out of all debris, scale or dirt